BLENDS FOR SUGAR PROCESSING

PBW-Enzylase

• Enzylase is a high-temperature starch-hydrolyzing alpha-amylase.

• It is produced through controlled fermentation using a genetically modified strain of Bacillus licheniformis.

• Enzylase is designed to hydrolyze the alpha-1,4-glucosidic bonds of starch and break down its degradation products.

Enzysweet is a liquid protease enzyme designed for its application in the processing of sugar cane.

PBW-Enzydex

PBW-Enzysweet

• Enzydex is a fungal dextranase, specifically 1,6-alpha-P-glucan 6-glucanohydrolase.

• It is produced through controlled fermentation of Penicillium Paecilomyces.

• Enzydex is designed to hydrolyze the alpha-1-6-glucosidic bonds of dextran and break down its degradation products

PBW-Bactosafe

• Enzysweet is a liquid protease enzyme.

• It is specifically designed for use in the processing of sugar cane

• BactoShield is a liquid disinfectant that is non-toxic and environmentally friendly.

• It is specifically designed for use in the sugar industry.

• BactoShield features an advanced, next-generation USFDA-approved QAC-based Sugar Mill Sanitizer.

• ENZYCOLOR GO-J is an aqueous amine-based polymer solution.

• It is used as a color precipitating agent in the Phospho-flotation process

PBW-Bactosheild

PBW-Enzycolour Go J

PBW-Enzycolour Go R

• ENZYCOLOR GO-R is an aqueous amine-based polymer solution.

• It is used as a color precipitating agent in the Phospho-flotation process.

• Catfloc-J is a high-performance, high-molecular-weight, granulated, free-flowing, anionic flocculant in dry solid form.

• It has a medium anionic charge density and is completely miscible with water, producing relatively high-viscosity solutions.

• Catfloc-J is specifically formulated for use in the industrial process of sugar manufacturing.

• Catfloc-R is a high-performance, high-molecular-weight, granulated, free-flowing, anionic flocculant in dry solid form.

• It has a medium anionic charge density and is completely miscible with water, producing relatively high-viscosity solutions.

• Catfloc-R is formulated for use in the industrial processes of sugar refineries

PBW-Catfloz J

PBW-Catfloz R

PBW-Enzymol Protect

• Enzymol Protect Advance is a solution developed by the Catalysts team to preserve reducing sugars in B-Heavy Molasses during storage.

• The solution guarantees zero loss of sugars in molasses during storage for up to 6 months.

• It helps to save significant losses (up to 15%) that sugar factories or allied distilleries may face due to sugar deterioration in molasses while in storage.

The sugar industry faces several challenges that impact sugar recovery and quality:

1. Dextran Formation: This results in sucrose loss, reducing juice purity and sugar recovery.

2. Crystal Growth Issues: Slower crystal growth and the formation of irregularly shaped crystals cause losses during centrifugation and complicate M/C purging, requiring extra wash water.

3. Incomplete Crystallization: High viscosity and blocked crystal faces hinder crystallization, causing issues in drying, conditioning, and storing refined sugar.

4. Falsely Polarized Juice: Dextran presence leads to inaccurate polarization readings, affecting sugar quality.

5. Poor Juice Clarification: This results in increased color and ash content in the final sugar product.

6. Other Industry Challenges: Issues like acid beverage floc formation and deterioration of stored molasses and syrup further impact the process.

To improve outcomes, the industry must focus on enhancing juice purity, crystal formation, clarification, and storage practices to optimize sugar recovery and quality.